Pharmaceutical Distribution Centre Access - Case Study

WAREHOUSE ACCESS PROJECT CASE STUDY

Roof Access Systems Sunshine Coast
HVAC Maintenance Access Sunshine Coast
Sunshine Coast Roof Access Stairs

EXECUTIVE SUMMARY

Fully integrated plant and maintenance access system for the API Berrinba warehouse.


These safety system provides safe, efficient, and compliant access inside the facility and across the roof.


We installed a full-height safety system with roof anchors and engineered walkways, then added a custom internal bridge over the conveyor lines to keep warehouse operations running smoothly.

Purpose-built HVAC platforms and engineered fixing systems protected the roof structure while allowing easy service access.


We have combined proprietary engineered systems with custom-built solutions to create a lightweight, durable, and visually unobtrusive design.


The result meets all safety standards and improves the facility’s long-term operational efficiency.


THE BRIEF
<p class="rteBlock">The API Berrinba facility is a large warehouse designed to support high-volume distribution and improve logistics efficiency. Safetylyne was engaged to deliver a complete plant and maintenance access solution that met Australian safety standards, improved operational flow, and ensured worker safety. </p><br><p class="rteBlock">The project required integrating multiple systems -  both internal and external to provide safe, compliant, and practical access for ongoing maintenance and daily operations.</p>
KEY CHALLENGES
<p class="rteBlock">Providing compliant access without compromising the building’s roof integrity</p><br><p class="rteBlock">Integrating multiple access systems for varied operational needs (internal and external)</p><br><p class="rteBlock">Designing custom solutions to suit existing structures and site-specific layouts</p><br><p class="rteBlock">Maintaining visual appeal while delivering robust safety systems</p>
ACCESS SOLUTION
<ul class="rteBlock defaultList"><li><a value="aluminium-walkways-guardrails" label="" type="page" href="/aluminium-walkways-guardrails" data-runtime-url="/aluminium-walkways-guardrails">Engineered roof walkways</a></li><li><a value="anchor-points" label="" type="page" href="/anchor-points" data-runtime-url="/anchor-points">Roof anchor system</a></li><li><a value="access-ladders" label="" type="page" href="/access-ladders" data-runtime-url="/access-ladders">Caged access ladders</a></li><li>Custom HVAC access platform for Fusion Modular units</li><li>Bespoke internal <a value="home" label="" type="page" href="/" data-runtime-url="/">access bridge over conveyors</a></li><li>Coldroom access ladders</li><li>Guardrails mounted to coldroom structures</li><li><a value="anchor-points" label="" type="page" href="/anchor-points" data-runtime-url="/anchor-points">Controlled roof anchor points </a>with engineered fixing systems</li></ul>
Staticline System roof safety maintenance access

IN SITU

Complete Roof Plant & Maintenance Access Solution


Safetylyne delivered a fully integrated plant and maintenance access system for the API Berrinba warehouse facility, ensuring safe, efficient, and compliant access both internally and externally.


ON THE ROOF: we installed engineered walkways, an anchor system, caged access ladders, and a custom HVAC access platform for Fusion Modular units, all incorporating controlled penetrations and our proprietary engineered fixing systems to suit the roof profiles.


INTERNALLY: our team designed, engineered, manufactured, and installed a bespoke access bridge spanning conveyors, enabling safe passage for maintenance personnel.


We also provided coldroom access ladders and guardrails mounted directly to coldroom structures. We installed these access systems utilising controlled penetrations with our engineered fixing systems for service access to plant equipment, valves, and pipes.


This turnkey project combined proprietary engineered systems with custom-built access systems, tailored to meet the site’s unique operational needs.


From concept to completion, Safetylyne delivered a robust, compliant, and practical access solution that supports ongoing maintenance and safety for a large distribution facility.

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