COOLING TOWER ACCESS Systems
Engineered Custom Access Solutions for HVAC and Industrial Cooling Towers
Safetylyne designs, engineers, and manufactures complete access systems for cooling towers used in HVAC and industrial applications.
Our
height safety systems provide safe, compliant, and long-lasting access for maintenance, inspection, and operational control in high-moisture or high-temperature environments.
Each system is tailored to your site’s cooling tower layout, ensuring secure, efficient access without interrupting ongoing operations.
Custom-Engineered Roof Safety Solutions
We design and install complex access systems that include elevated platforms, walkways, guardrails, stairs, and ladders for all types of cooling towers.
Every Safetylyne system is built for strength, corrosion resistance, and ease of use, combining durable aluminium construction with compliant fall protection design.
Whether part of an HVAC plant deck or a large-scale industrial installation, our cooling tower platforms are engineered for performance and built to last.
Design, Engineering, and Manufacturing
Safetylyne manages the entire process from concept to design, manufacturing and certification in-house.
Our team of engineers designs each access system to meet site-specific requirements, load conditions, and compliance standards.
We use advanced 3D modelling and finite element analysis (FEA) to test design strength and function before manufacturing.
All components are fabricated locally from high-grade aluminium using precision welding and modular construction techniques.
This approach allows faster installation, consistent quality control, and the flexibility to customise layouts for both new builds and retrofits.
Designed for Cooling Tower Maintenance
Cooling towers often operate in challenging environments with constant exposure to moisture, heat, and confined spaces.
Safetylyne height safety systems are designed to make every maintenance task safer and more efficient by providing:
- Secure, slip-resistant platforms for inspection and servicing
- Guardrails and stable walkways to prevent falls
- Modular configurations that fit different tower shapes and roof layouts
- Lightweight, corrosion-resistant aluminium construction suitable for coastal or industrial sites
These systems reduce downtime, extend equipment life, and help your facility stay compliant with AS 1657:2018 and relevant WHS standards.
Modular and Site-Specific Design
Our modular systems can be configured for vertical access, surrounding walkways, or multi-level platforms.
They integrate seamlessly with existing roof structures,
HVAC decks, or plant areas, ensuring safe access without affecting airflow or equipment performance.
Safety in Every Detail
Cooling tower access platforms feature:
- Slip-resistant, self-draining surfaces
- Guardrails and toe boards for full perimeter protection
- Integrated fall prevention and restraint options
- Weather-resistant finishes for durability in wet or humid conditions
Every access system is designed and certified to meet AS 1657:2018, ensuring total compliance and long-term reliability.
Applications and Industries
Safetylyne cooling tower access systems are used across a wide range of industries and building types, including:
- Commercial HVAC and plant decks
- Industrial cooling and processing facilities
- Power generation and energy plants
- Food manufacturing access solutions and cold storage HVAC machinery access
Our systems adapt to complex building layouts, restricted spaces, and exposed roof environments, providing reliable access solutions.
DISCUSS YOUR PROJECT WITH HEIGHT SAFETY EXPERTS
Our experts are ready to provide comprehensive safety audits, recommendations, and installations to ensure the highest level of safety and efficiency for your operations.
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Our Process
Engineered Systems
Our Engineered Systems are a range of meticulously designed and manufactured products that can be integrated into a comprehensive height safety package, custom access solution or supplied individually based on client needs. These products, are manufactured in-house to the highest standards and are not only versatile, reliable and meet industry standards but also exceed client expectations.
They are Access Solved.
