Aluminium walkways and defined maintenance corridors

Rooftop membranes on data centres are critical. Uncontrolled foot traffic across large rooftop areas damages waterproofing and creates long-term maintenance liability.

Fixed aluminium walkway systems define the maintenance corridors between HVAC banks, cooling towers, and generators - protecting the membrane while guiding maintenance personnel along compliant, non-slip routes. Walkway layouts are coordinated with the plant arrangement during design, not retrofitted around it.

Access stairs to elevated plant equipment

Plant set on plinths, raised platforms, or secondary roof levels requires proper stair access. Fixed aluminium stair systems designed to AS 1657:2018 replace improvised ladder access and give maintenance teams a safe, permanent route to service points - whether that's a cooling tower at 2.5m above the main roof level or a generator set on a structural podium.

Guardrails and edge protection

Data centre rooftops are large, often flat, and frequently accessed by maintenance contractors across the life of the building. Guardrail systems are required at roof edges, elevated platforms, and any level change above 300mm under WHS regulations and AS 1657:2018. Safetylyne designs guardrail layouts that account for plant clearances, maintenance movement, and where applicable, folding or removable sections for equipment access during major servicing events.

Height Safety Compliance in Data Centres

Design Phase Obligations

Architects and engineers in Australia are legally required to address fall risks at the source during the design phase.

Under the Work Health and Safety (WHS) Act and Regulations, anyone designing a workplace structure (including data centres) must ensure, so far as is reasonably practicable, that the structure is without health and safety risks - this means designing out hazards like falls from height​.

In practice, compliance involves incorporating permanent fall prevention measures in the plans: for example, designing safe access to rooftops and elevated HVAC platforms with compliant fixed ladders, guardrails, and walkways (to AS 1657:2018), and providing fall-arrest anchor points or static lines (to AS/NZS 1891 series) where needed​.

Legally, the WHS Regulations mandate that fall hazards be eliminated or minimised by design - work should be done from ground level or on solid constructions where possible, and if not, a safe system of work with adequate fall protection must be built in​.

Compliance with Australian Standards is not legally mandatory unless specifically referenced in legislation. However, it is considered best practice and often essential to meet WHS obligations under the general duty of care. In particular, AS 1657 and AS/NZS 1891 are commonly used to demonstrate that access systems in data centre environments, such as rooftops and cable risers - are safe and compliant.

Ongoing Obligations for Data Centre Facility Managers

Once a data centre is operational, the facility manager (as the PCBU under WHS law) has a duty to maintain and monitor all height safety systems.

Legally, all fall protection equipment and structures must be kept in safe working order – the WHS Regulations require a program of regular inspections, testing, and certification to ensure that control measures (like roof anchors, static lines, guardrails, and access ladders) remain effective.

For example, permanently fixed anchor points and lifeline systems should be inspected by a competent person and re-certified at scheduled intervals (commonly every 12 months, or more frequently if used often).

Personal protective equipment such as harnesses and lanyards must also be maintained and inspected per AS/NZS 1891.4 requirements. Legally, any issues (e.g. a damaged anchor or ladder) must be rectified promptly, and records of inspections, maintenance, and worker training should be kept to demonstrate compliance.

Best practice for data centre maintenance management includes proactive servicing (with inspections before due dates), periodic audits of all height access areas, and thorough training and permit systems for special scenarios like confined spaces or vertical cable risers that combine height and access hazards​. By exceeding basic compliance and continually managing these risks, facility managers ensure ongoing safety for anyone working at heights in and around the data centre.

Key Safety Considerations Inside Data Centres

Modern data centres pose unique challenges when it comes to safe access. Unlike typical commercial environments, they often feature:

Overhead Power Distribution MAINTENANCE ACCEESS

Power is commonly delivered via overhead busways or tray systems, requiring personnel to work at height to install or service critical infrastructure. Fixed walkways or suspended overhead walkway access systems may be needed for safe, compliant work.

Higher Ambient Temperatures

Server density and continuous equipment operation create heat-intensive environments, especially in hot aisles. This affects both human comfort and material performance, making ventilation and passive heat management crucial.

Emerging Battery Technologies

Many data centres now use lithium-ion battery systems for backup power (UPS). While efficient, these systems introduce new fire and chemical exposure risks - requiring access solutions that consider clearance, isolation zones, and safe egress routes during emergencies.

Designing safe access in these environments means considering electrical safety, fall protection, heat stress, and compliance with AS 1657 and AS/NZS 1891.1 standards.

Noise Reduction Barriers For Data Centres

Data centres operate continuous cooling systems. That means continuous noise output.

Data centre operators face strict environmental noise limits. Acoustic screens help reduce:

• Chiller noise
• Condenser fan noise
• Backup generator acoustic spill
• Air handling plant sound transmission



For Australian data centres, acoustic barriers must balance:

• High airflow demand
• Structural wind compliance
• Fire performance considerations
• Maintenance access and safety

Safetylyne engineers acoustic screens suitable for Australian data centres, integrating them with safe access platforms, walkways and guardrails to ensure compliant servicing conditions

What to Know About Cooling Plant Access Outside Data Centres

External cooling plants (e.g. chillers, dry coolers, condenser units) are typically located on rooftops or dedicated platforms, requiring robust structural access for maintenance teams.

Structural Access Solutions

Fixed stairs, gantries, and elevated walkways must be engineered to suit the plant layout and rooftop structure. These elements must allow safe movement around, between, and over plant - without requiring temporary ladders or makeshift solutions.

Edge Protection

Where a fall risk exists, guardrails are mandatory under WHS legislation. Foldable or removable options may be required to maintain roofline aesthetics or meet acoustic enclosure designs.

Weather Exposure

Outdoor systems are subject to wind, corrosion, and thermal expansion. Aluminium is commonly used due to its lightweight, corrosion-resistant properties, but must be designed to meet load and slip resistance requirements.

Planning access early, ideally before final plant layout, is critical to avoiding compliance gaps and expensive retrofits.