ACCESS

Solutions for Mine Sites



Height Safety Systems for Compliant and Efficient Operations on Mine Sites


Safetylyne Mining Access Systems: Built for Durability, Safety, and Efficiency


Safetylyne designs and fabricates structural aluminium access systems for Australian mine sites - process plants, conveyor infrastructure, warehouse and storage facilities, mobile plant, and energy infrastructure. We work from site drawings or early-issue EPC documentation, and we supply and install walkways, stair systems, safety rails, guardrails and other height safety and roof access solutions for safe maintenance access.


From walkways and plant platforms to modular platforms and truck wash platforms, mobile and fixed stairs, elevated gantry walkways to safety rails, our access systems are engineered to withstand the toughest conditions, ensuring safe and efficient access for your teams.


With decades of experience and a focus on compliance with Australian height safety standards, Safetylyne provides the mining industry with trusted access solutions that enhance safety and operational efficiency at your sites.

Process Plant Grating Walkway with guardrails for industrial use and mine sites

Process Plant Walkways and Platforms


Process plant environments combine elevated access with corrosive atmospheres, continuous maintenance cycles, and equipment that can't afford downtime during installation.

Aluminium handles all of it without surface treatment cycles - its oxide layer is self-repairing, which removes the access structure from the maintenance schedule.


Safetylyne designs and fabricates fixed walkways, elevated platforms, crossover bridges, and gantries for crushing and grinding circuits, conveyor runs, mill access, and processing equipment. All systems are designed to AS 1657:2018 and documented for EPC project handover. Applications:

+ Mill and crusher access walkways and guardrails

+ Conveyor crossover bridges - self-supporting, no load transferred to conveyor structure

+ Elevated platforms and gantries for processing plant inspection and maintenance

+ Pipeline crossover walkways spanning existing pipe racks

+ Viewing and supervision gantries

+ Slurry pipeline crossover walkways with full guardrail and toeboard systems

+ Truck Wash and Maintenance Platforms


Maintaining your heavy machinery fleet is essential for the smooth running of your operations.

Our truck wash platforms provide safe, stable access for washing and inspecting heavy mining vehicles. Built to handle suit any size of mining trucks, these platforms ensure workers have the access they need while minimising risk.

  • Key Features: Robust structure, non-slip design, resistance to chemical exposure and heat, maximum strength and durability. Choose from mobile or fixed platforms depending on the environment.
  • Applications: Maintenance bays, vehicle wash stations


Mining Truck Haul  Access Stair Platform
+ Mining mills – guardrails, stairs, walkways, and gantries

Essential for safe access to crushing and grinding mills during operation and maintenance.


+ Tanker access steps

Provide compliant entry points for refueling, chemical handling, and slurry transport in mining operations.


+ Suspended gantries for mining operations

Enable safe inspection and maintenance of overhead plant and conveyors.


+ Viewing gantries

Allow operators and supervisors to oversee processing areas and heavy machinery from a safe position.


+ Storage tank access systems

Designed for fuel, reagent, and water tanks commonly used across mining sites.


+ Silo and particulate storage access

Safe access for grain, cement, dust, or mineral concentrate silos.


+ Waste and chemical container platforms

 Secure access for handling hazardous materials in mining plants.


tank and silos access systems and ladders
industrial walkway supplier
Aluminium conveyor crossover walkway with guardrails on Australian mine site




+ Heavy Duty Walkways and Access Platforms


Safetylyne modular industrial walkways and plant decks are designed for durability and safety. Built using high-quality aluminium and / or fibreglass reinforced plastic (FRP), our platforms are engineered to handle heavy traffic and resist corrosion, even in harsh conditions.


Non-slip grating, safety guardrails, and custom configurations ensure your team can work confidently at height.

  • Key Features: Anti-slip surfaces, handrails, modular design for easy reconfiguration
  • Applications: Conveyor belts, processing plants, high-traffic areas, easy machinery access for compliant work at height.


+ Crossover Stairs, Bridges and Platforms


Mining sites often present obstacles such as pipelines, conveyors, and machinery that must be navigated safely.

Our crossover stairs and bridges provide reliable solutions for crossing over hazards without disrupting workflow. They are designed to meet both Australian safety standards and the unique demands of mining environments.

  • Key Features: Customisable dimensions, lightweight but durable design, easy installation
  • Applications: Safe access over obstacles like conveyors, piping, or uneven terrain
pump station access platform and pipework platform for mine sites and dewatering

Pump Station Access Platforms


Above-ground pump stations require maintenance access around pump sets, control panels, and pipework connections. Safetylyne designs fixed platforms and walkways for mine site pump stations - including dewatering pump infrastructure, transfer stations, and bore pump installations.


Aluminium construction suits remote and outdoor installations where ongoing surface maintenance isn't practical.

Multipurpose Mobile Working Platform  with Wheels for Work at Heights for industrial use - design drawing
Safe Work Access Platform With Stairs and Guardrails for Industrial Use





+ Multipurpose Mobile ACCESS Platforms


Our mobile work platforms offer unparalleled versatility for operations that require flexible solutions.


These stair platforms can be moved easily across the site, providing safe access to hard-to-reach areas.

Whether for maintenance, repairs,  inspections, or any other work at heights, these platforms ensure that your teams are working in a safe, secure and compliant environment.

  • Key Features: Portable design, adjustable height, stable footing, non-slip surface, height adjustable options available
  • Applications: Equipment maintenance, temporary work areas, emergency access, heavy duty work tasks, truck access,  mining haul track access


Custom mobile platforms are fully engineered and constructed from marine-grade aluminium, offering heavy-duty durability for mining workshops.


These platforms can be custom-made to suit all machine makes and models, including compatibility with CAT, Komatsu, Liebherr, and Hitachi trucks.


Features include adjustable height, mesh platforms for grease and oil drainage, large solid wheels for gravel or dirt use, and optional removable or collapsible handrails.


Designed with flexibility in mind, they allow access into truck chassis, over hydraulic boxes, and fuel tanks, with fitter platform stairs at both ends for easy access. Suitable for underground loader access, bridge decks for dozers, and U-shaped configurations to fit over wheels without clashes, they are crane-liftable, forkliftable, and perfect for multiple users.


HOW CAN YOU ENSURE SAFE WORK PRACTICE ON MINING PLATFORMS AND WALKWAYS?
<p class="rteBlock">Safety begins with proper planning and high-quality access systems. </p><br><p class="rteBlock">Safetylyne systems are designed to exceed Australian safety standards and include features like anti-slip surfaces, guardrails, and fall protection to ensure the highest level of safety on walkways and platforms.</p>
WHAT TYPES OF MATERIALS ARE USED IN YOUR MINING ACCESS SYSTEMS?
<p class="rteBlock">We use aluminum for its&#x27; durability, strength, and resistance to harsh environmental conditions.</p><br><p class="rteBlock">Aluminim provides a lightweight cost-effective option, which is non-corrosive.</p><br><p class="rteBlock">Our fibreglass-reinforced polymer (FRP) walkways are also an option for areas where corrosion resistance is critical, offering both safety and longevity.</p>
DO YOU OFFER CUSTOM DESIGN FOR UNIQUE MINING OPERATIONS?
<p class="rteBlock">Yes, we provide custom-designed access systems tailored to the specific needs of your mine site.</p><br><p class="rteBlock">Whether you need elevated work platforms, crossover stairs, or specialised equipment access, our team works closely with your project managers and OHS teams to design the ideal solution.</p>
Grating Walkways
Perimeter Guardrail For Mine Sites
stair system
Modular stair system for mine sites
Access Walkways and Guardrails for Mine Sites

Access Solutions for Mine Site Warehouses and Storage Facilities


Mine site warehouses, maintenance workshops, and parts stores are working facilities with their own access and fall protection requirements. Mezzanine levels, elevated storage areas, loading zones, and open edges all need compliant guardrail and access systems designed for industrial use.


Safetylyne designs and installs aluminium guardrail systems, mezzanine handrails, perimeter safety rails, and access stairs for mine site warehouse and storage buildings. Aluminium doesn't corrode, doesn't need painting, and handles the operational wear of a busy workshop without maintenance overhead.


+ Mezzanine guardrails and handrails

+ Perimeter safety rails for elevated storage areas

+ Warehouse access stairs and intermediate landings

+ Loading bay and dock edge protection

+ Parts store and workshop elevated access platforms

+ Self-closing gate systems at pallet transfer and loading points

+ Mezzanine access platforms and stairs

+ Industrial access stairs

+ Conveyor balustrades for fall protection

+ Rigid Rail for fall restraint and overhead access in industrial warehousing facilities

+ Dewatering Infrastructure Access


Pit dewatering systems, above-ground dewatering pump stations, and skid-mounted pump sets all need fixed or semi-permanent access for regular inspection and maintenance. Safetylyne designs access platforms and walkways for dewatering infrastructure across open-cut and underground mine sites. Modular aluminium construction suits installations where the dewatering layout changes as the pit progresses.


+ Reagent Storage and Bunded Area Walkways


Reagent tanks, IBC storage zones, and bunded chemical areas need walkways that span containment without compromising bund integrity. Safetylyne designs platforms that cross-bounded areas using their own structural support - no floor penetrations required. Access frequency and chemical exposure at each location determine the platform and grating specification.


+ Custom Platforms and Walkways


Safe access is essential across mining sites, especially in elevated or hard-to-reach areas. Custom-designed mobile and fixed working platforms and walkways provide robust, stable, and compliant solutions, whether stationary or mobile. These systems enable seamless movement across work areas, reducing the risk of falls while supporting productivity and efficiency.



mine sites pipe work access stairs and platforms design and manufacturing
Slurry pipeline crossover
Plant Equipment Platform / Condenser Platform for industrial facilities




Energy Infrastructure Access for mine sites


Off-grid and hybrid power systems are standard infrastructure on mine sites across WA and QLD.

Battery energy storage systems (BESS), generator sets, solar inverter stations, and HV switchgear all need compliant fixed access for commissioning, inspection, and ongoing maintenance.

Safetylyne designs industrial access platforms and heavy-duty walkways for mine site energy infrastructure - including BESS container walkways, inverter service platforms, and generator set access. Aluminium construction suits remote and high-humidity locations where corrosion resistance across the structure's life reduces the total cost of ownership.



Grating Walkway with Guardrail at Mine Site Industrial Plant

Custom Fixed and Mobile Mine Guardrail Systems for Fall Protection


Fixed and mobile safety rail systems are essential for protecting workers at heights on mine sites. Designed for fall protection, these systems are used around mezzanines, along edges of mobile plant equipment, and other elevated areas.


Customisable to suit specific site needs, fixed and mobile rails enhance safety while ensuring compliance with mining regulations.


Built for durability and functionality, these systems are engineered to reduce risks, improve access, and withstand harsh mining environments. With expert design and advanced manufacturing capabilities, tailored solutions can be created to address unique challenges, providing maximum safety and efficiency for mining operations.

industrial guardrail supplier
rigid rail fall arrest

Rigid Rail Fall Protection Systems


Rigid rail is the right specification when fall clearance is limited and a cable or static line won't deliver the arrest distance needed. Unlike flexible systems, a rigid rail eliminates sag and dynamic deflection - the trolley tracks the worker's movement along the rail, keeping the attachment point directly overhead and reducing fall distance to the minimum.

This matters most on industrial and mine sites in maintenance bays, high-bay workshops, mill access areas, and elevated equipment platforms where the overhead structure is close and a long arrest distance isn't available.


The system supports continuous lateral movement without disconnecting, which keeps workers in 100% tie-off across the full travel path.


Safetylyne designs and installs rigid rail systems, including wall-mount and ceiling-mount overhead rail for mine site applications - single, twin, and tri-rail configurations depending on user numbers and structural constraints.


These fall restraint rail systems are manufactured from aluminium and stainless steel hardware, suited to the corrosive and high-UV conditions of outdoor and semi-enclosed mining environments. Mounting options include purlins, metal decks, concrete decks, and existing structural members.




Why Safetylyne is a smart choice for your access needs

Our team understands that each mining site is different, and a one-size-fits-all solution won’t work.

That’s why we provide customisable, modular access systems tailored to your site’s specific needs. Here’s what sets us apart:


+ Custom Designs. We work closely with WHS managers and project managers, builders and architects to create tailored access systems that meet the unique demands of each site.

+ Compliance. All of our systems are designed and installed in line with Australian safety standards, ensuring your site remains compliant with safety regulations.

+ Durable Materials. Our use of high-strength aluminium, steel, and FRP ensures long-lasting performance even in the most challenging environments.

+ Expert Support. Our team of experts is always on hand to provide support, from initial consultation to final installation and ongoing maintenance.

We work with our clients throughout the entire process from consultation to engineering, design, fabrication, installation and certification.




Our design and projects team works from site drawings or early-issue EPC documentation - from access systems supply only or full design, engineering, fabrication, installation and certification.



CONTACT US

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Our Process

Frequently Asked Questions


WHAT ARE THE BEST MATERIALS FOR WALKWAYS IN MINING WATER TREATMENT PLANTS?
<ul class="rteBlock defaultList"><li>Structural aluminium is the standard specification for mine site water treatment walkways. It forms a stable oxide layer that seals the metal and prevents further corrosion - no repainting, no recoating, and no surface treatment across the structure&#x27;s service life.</li></ul><br><ul class="rteBlock defaultList"><li>It handles atmospheric chemical exposure, drains cleanly through mesh grating, and suits the outdoor and remote installation conditions typical of mine site water infrastructure. </li></ul><br><ul class="rteBlock defaultList"><li>Surface specification is reviewed against the exposure profile at that location where platform grating has direct contact with aggressive treatment chemicals</li></ul>
WHAT AUSTRALIAN STANDARDS APPLY TO WALKWAYS IN MINING WATER TREATMENT PLANTS?
<ul class="rteBlock defaultList"><li><a value="/1170-standard" label="" type="blog_post" href="/1170-standard" blog_post_id="21396360" sitescopedid="48b814f0" data-runtime-url="/1170-standard">AS 1657:2018</a> - Fixed Platforms, Walkways, Stairways and Ladders is the governing standard for all fixed access structures on mine sites, including <a value="water-treatment-plants-walkways" label="" type="page" href="/water-treatment-plants-walkways" data-runtime-url="/water-treatment-plants-walkways">water treatment facilities servicing access</a>. It sets the requirements for handrail heights, load ratings, platform dimensions, and slip resistance. </li><li>It is mandatory under the Work Health and Safety (WHS) Act across all Australian states and territories. </li><li>AS/NZS 4586 applies to slip resistance on walking surfaces. All Safetylyne access structures are designed and documented to these standards, with compliance documentation formatted for EPC project handover and site safety management systems.</li></ul>
WHAT SAFETY STANDARDS APPLY TO SLURRY PIPELINE CROSSOVER WALKWAYS?
<ul class="rteBlock defaultList"><li>AS 1657:2018 applies to any fixed walkway over active slurry pipelines or pipe racks. Key requirements include handrails at minimum 900mm height (1100mm at high-risk edges), non-slip grating rated to AS/NZS 4586, kick plates and toeboards at all open edges, and structural load ratings appropriate for the access frequency and task. </li></ul><br><ul class="rteBlock defaultList"><li>Safetylyne designs slurry pipeline crossover walkways to span existing pipe infrastructure using their own structural support, without transferring load to or penetrating the pipework below. Design is coordinated with your process and structural drawings.</li></ul>
WHAT ACCESS SYSTEMS ARE REQUIRED FOR MINE SITE DEWATERING INFRASTRUCTURE?
<ul class="rteBlock defaultList"><li>Above-ground pump stations, skid-mounted pump sets, dewatering pipework, and control panels all need fixed access for regular inspection and maintenance. </li></ul><br><ul class="rteBlock defaultList"><li>Safetylyne designs platforms and walkways for dewatering infrastructure across open-cut and underground mine sites, including pump station access platforms, pipework maintenance walkways, and modular systems that can be reconfigured as the dewatering layout changes with pit progression. </li></ul><br><ul class="rteBlock defaultList"><li>Aluminium construction suits remote installations where ongoing maintenance of the access structure itself isn&#x27;t practical.</li></ul>
WHAT DOCUMENTATION COMES WITH A SAFETYLYNE MINE SITE ACCESS STRUCTURE?
<p class="rteBlock"><a value="/1170-standard" label="" type="blog_post" href="/1170-standard" blog_post_id="21396360" sitescopedid="48b814f0" data-runtime-url="/1170-standard">AS 1657:2018 </a>compliance documentation, structural engineering certification where required by load classification, material certifications, and installation records. Documentation is formatted to suit site safety management systems and EPC project handover requirements. If your project has specific documentation requirements - ITP, MDR, or third-party inspection hold points - these can be built into the project scope.</p>

Engineered Systems


Our Engineered Systems are a range of meticulously designed and manufactured products that can be integrated into a comprehensive height safety package, custom access solution or supplied individually based on client needs. These products are manufactured in-house to the highest standards and are not only versatile, reliable and meet industry standards but also exceed client expectations.

They are Access Solved.

ENGINEERED SYSTEMS